Cameron Abney and Associates Blog Review About BRS
Offering a complete system approach on all fire and water tube boilers since 1977
Boiler Room Services, Inc. has been operating from our Southwestern Pennsylvania Headquarters since 1977. For over 35 years BRS has provided maintenance, upgrades, and emergency services for all makes of fire tube and water tube boilers in commercial and industrial facilities, specializing in digital control upgrades. BRS was incorporated in the state of Pennsylvania and continues to provide top quality products and services.
BRS, Inc. is flexible, working with various sized companies within many different industries and providing proven technical and operational processes. Our service offerings and technical products keep our clients operating smoothly with energy-saving effeciency.
Use the navigation bar to review our services and products offered. We take pride in the fact that we are one of the only companies specializing in retrofitting control panels and using advanced parallel positioning for true cost savings. Working with such companies as Preferred Instrument BurnerMate Boiler Control Systemswe're confident that are products are services are second to none.
Call us today to see our top-rated, state-of-the-art boiler room technologies and total boiler system controls.
Cameron Abney and Associates Blog Review About BRS
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http://www.boilerroomservices.com/
http://www.boilerroomservices.com/about.htm
http://www.boilerroomservices.com/services.htm
A. Boiler Formulas
Boiler Horse Power (HP):
BHP = (Lb/hr) * FE / 34.5
where Lb/hr is pounds of steam per hour and FE is the factor of evaporation.
Steam:
S=HP * 34.5 * t
where HP is boiler horsepower and t is time (h).
Cycle of Concentration of Boiler Water:
CYC=Bch / FCh
where Bch is ppm water chlorides and FCh is ppm feedwater chlorides.
Differential Setting (lb):
Delta S = P1 - P2
where P1 is the cutout pressure and P2 is the cut in pressure
Factor of Evaporation:
FE = SH + LH / 970.3
where SH is the sensible heat and LH is the latent heat.
Force (lb):
F=P / A
where P is pressure (psi) and A is area (in^2).
Horsepower (HP):
HP=(d * t) / (t * 33000)
where d is distance, F is force, and t is time.
Inches of Mercury (in):
InHG=P / 0.491
where P is pressure
Percent of Blowdown:
%BD=(PP - RP) / PP
where PR is popping pressure and RP is reseat pressure
Rate of Combustion (Btu/hr) RC=H / (Vf * t)
where H is heat released (BTU), Vf is volume of furnace (ft^3), and t is time (hr).
Return Condensate Percentage in Feedwater RC%=(MC – FC) / (MC – CC)
where MC is the makeup conductivity (μohms), FC is the feedwater conductivity (μohms), and CC is the condensate conductivity (μohms).
Static Head Pressure (lb)
SHP= Bpr * 2.31
where Bpr = boiler pressure (psi)
Temperature Conversions:
F to C
C = (F – 32) / 1.8
C to F
F = (1.8 * C) + 32
Total Force (lb)
TF = P*A
where P is pressure (psi) and A is the area of valve disc exposed to steam (sq. in.)
Water Column (in)
WC = P / 0.03061 where P is pressure (psi).
Flue gas analysis:
Boiler flue gas analysis is used to determine combustion efficiency. |
|
Carbon Dioxide (CO2) |
Indicates complete combustion |
Carbon Monoxide (CO) |
Indicates incomplete combustion |
Oxygen (O2) |
Indicates the presence of excess air |
Oxides of Nitrogen (NOx) |
A product of high temperature combustion |
Combustibles |
Material that burns when exposed to oxygen and heat |
It is typical to target oxygen levels of 8% in low fire and 3% in high fire for gas fired burners.
It is typical to target oxygen levels of 6% in low fire and 4% in high fire for oil fired burners.
Johnston Boiler Company recommends no greater level than 200 ppm of Carbon Monoxide in its burner operation. The acceptable “Industry Standard” level is 400 ppm or less.
Johnston Boiler Company recommends zero combustibles for a gas fired burner.
Johnston Boiler Company recommends a maximum #2 Smokespot (Ringelmann Chart) in its oil fired burner.
For a burner originally adjusted to 15% air, changes in combustion air temperature and barometric pressure cause the following in excess air:
Air Temperature |
Barometric Pressure (In. HG) |
Resulting Excess Air %* |
40 |
29 |
25.5 |
60 |
29 |
20.2 |
80 |
29 |
15.0 |
100 |
29 |
9.6 |
120 |
29 |
1.1 |
80 |
27 |
7.0 |
80 |
28 |
11.0 |
80 |
29 |
15.0 |
80 |
30 |
19.0 |
40 |
31 |
34.5 |
60 |
30 |
25.0 |
80 |
29 |
15.0 |
100 |
28 |
5.0 |
120 |
27 |
-5.5 |
* Expressed as a percent of the Stoichiometric air required.
C. Energy Loss From Scale Deposits
ENERGY LOSS FROM SCALE DEPOSITS IN BOILERS |
|
SCALE THICKNESS (INCHES) |
EXTRA FUEL COST (PERCENT) |
1/32 |
8.50 |
1/25 |
9.30 |
1/20 |
11.10 |
1/16 |
12.40 |
1/8 |
25.00 |
1/4 |
40.00 |
3/8 |
55.00 |
1/2 |
70.00 |
Product Review Cameron Abney and Associates Formulas and Conversion Charts
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Product Review Cameron Abney and Associates About BRS
Offering a complete system approach on all fire and water tube boilers since 1977
Boiler Room Services, Inc. has been operating from our Southwestern Pennsylvania Headquarters since 1977. For over 35 years BRS has provided maintenance, upgrades, and emergency services for all makes of fire tube and water tube boilers in commercial and industrial facilities, specializing in digital control upgrades. BRS was incorporated in the state of Pennsylvania and continues to provide top quality products and services.
BRS, Inc. is flexible, working with various sized companies within many different industries and providing proven technical and operational processes. Our service offerings and technical products keep our clients operating smoothly with energy-saving effeciency.
Use the navigation bar to review our services and products offered. We take pride in the fact that we are one of the only companies specializing in retrofitting control panels and using advanced parallel positioning for true cost savings. Working with such companies as Preferred Instrument BurnerMate Boiler Control Systemswe're confident that are products are services are second to none.
Call us today to see our top-rated, state-of-the-art boiler room technologies and total boiler system controls.
Product Review Cameron Abney and Associates About BRS
Related Articles:
http://www.boilerroomservices.com/
http://www.boilerroomservices.com/about.htm
http://www.boilerroomservices.com/services.htm
Cameron Abney and Associates Blog Review Rental Systems
Offering a complete system approach on all fire and water tube boilers since 1977
BRS Inc., through our associated boiler rental company, is able to provide a wide variety of boiler rental options. We can have delivered trailer, mobile, or skid-mounted rental boiler systems available in pressure ranges from 30 horsepower to 250,000 pounds per hour. Ask about our high efficiency systems.
Emergency Boiler Rental Service
Boiler rental services are available 24 hours a day, seven days a week. Mobile boiler rooms are ready night and day to provide you with fast rental boilers. We provide rentals for all types of boiler jobs: plant expansions, plant shut downs, annual boiler inspections, research and development, renovation and remediation.
Start-up service
24/7 delivery
Operator training
Turnkey installations
24/7 support
Pre-installation consultation
Trailer Mounted up to 75,000 pph
Skid Mounted up to 250,000 pph
Mobile Boiler Room up to 650hp
Water Softeners on Board
Steam boilers up to 30,000 lb/hr
Hot water heat exchangers separate or part of boiler rental package
FAQ's - Renting a Boiler
Cameron Abney and Associates Blog Review Rental Systems
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